Gravity Roller Conveyor
Gravity roller conveyors are some of the most commonly used types of conveyors in
factories and other industrial settings. They offer a simple, reliable, and
inexpensive solution to transporting parts, products, and packages. While a conveyor
roller may not be the ideal solution for every application, there are many
situations that can benefit from the integration of these conveyors.
At QBOTIC,
we offer custom conveyor solutions to help you optimize your production line at
every step of the process. Whether you require a gravity roller conveyor, a powered
belt conveyor, or a custom configured system with a variety of integrated conveyors
How Gravity Conveyors Work
A gravity conveyor moves product by taking advantage of the natural force of gravity. The product sits on rollers that are mounted on a slight decline in order to use gravity to assist forward motion and minimize any frictional resistance. This system uses less energy than other types of conveyors, making it an ideal choice for certain labor-intensive applications.
When to Use A Roller Conveyor in Your Production Line
While powered conveyors offer exceptional versatility, speed, and precision, there
are a number of applications that benefit from the use of high quality gravity
conveyors. In fact, many factories and warehouses, as well as other facilities, are
known to use roller conveyors in their assembly or packaging processes.
When it
comes to deciding whether to integrate a roller conveyor, the following situations
are common reasons for integrating this simple solution.
Applications that Benefit from the Use of a Gravity Roller Conveyor:
Conveyors of all types, including gravity roller conveyors, have a place in most any production or packaging process. However, there are certain situations where the use of a gravity conveyor can be especially beneficial. The following applications are often well-suited for this type of conveyor:
Accumulation
When you need to accumulate product on the conveyor before being moved to the next stage of production, a gravity roller conveyor can be an ideal solution. Accumulation is commonly required for quality control and inspection processes, and a gravity conveyor can provide a simple, efficient means of gathering like product for the completion of those tasks.
Sortation
In a sortation process, the product is separated into groups based on specific criteria. For example, products may need to be sorted by size, shape, or color. A gravity roller conveyor can be used to move product into the appropriate area depending on sortation needs, often with the aid of a human operator or powered conveyor, making the transportation of sorted items less labor-intensive and more efficient.
Picking & Packing
Picking and packing processes often require the movement of product in small increments, which can be easily accomplished with a gravity roller conveyor. Additionally, because these conveyors are typically used in lower-speed applications, it can be easier for operators to keep up with product flow.
Palletizing
Palletizing operations often involve the movement of heavy or awkwardly-shaped items, which can be safely and efficiently conveyed using a roller table conveyor. These conveyors can also be equipped with stops, diverts, or other controls to ensure that product is properly positioned on the pallet.
Heavy-Duty Conveying
In some cases, a gravity roller conveyor may be the best option for conveying heavy items or items that are difficult to move with other types of conveyors. The 2200 gravity conveyor can withstand loads of up to 80 lbs/ft, making them a versatile and durable solution for many conveying needs.
Material Handling
In many material handling applications, products need to be moved short distances, and a gravity roller conveyor can provide an ideal solution. These conveyors can also be used in conjunction with other types of conveyors, such as belt or chain conveyors, to create a complete system for moving product throughout your facility.
Additional Functionality
In addition to being a simple and efficient way to move product, gravity roller conveyors also offer the opportunity to incorporate additional functionality into your process. For example, you can add pneumatic stops, diverts, or merges to help control the flow of product. You can also install scanners underneath the rollers to capture data about the product as it moves along the conveyor.
